Applications / Resources

Magnetic Clamp | Mold Change Case Study (IMM Capacity：1300 ton)

With push button operation, the magnetic clamp locks a mold.
Invisible magnetic forces are visually digitized on the control panel.

for Injection Molding Machine
Model：MAK

Magnetic Clamp | IPX5 Waterproof Testing

Waterproof rating equivalent to IPX5 confirmed by waterproof testing.

for Injection Molding Machine
Model：MAK

Introducing Floating Model of Locating Pin Clamp

Floating model of Locating Pin Clamp is newly added to the lineup.

FA・Industrial Robot Related Products
Model：SWP

TM Robot with Manual Changer

Manual Robotic Hand Changer enables quick change of Techman hand tools.
In association with：Premier Engineering Co.,Ltd.

FA・Industrial Robot Related Products
Model：SXR

Pallet Gripper Application Example

Simplify Fixture Setup with Robot
Easy to Transfer into a Narrow Space
In Association with: Hofmeister s.r.o.

FA・Industrial Robot Related Products
Model：WVA

Compliance Module

Misalignment Correcting during Robot Transfer

FA・Industrial Robot Related Products
Model：WRC

Soldering Automation

Ball Lock Cylinder enables more compact and lighter fixtures for 3D soldering and MID soldering.
Contribution to Smart Automation.

FA・Industrial Robot Related Products
Model：WKA

KOPIS Kosmek Piercing System Application Example

Printed Circuit Board Knockout Unit enables stable circuit board knockout.

For Press Machines
Model：KOPIS

Change the Hands of YuMi with Ultra-Light Hand Changer

The dual-armed robot performs transfer, assembly and setup operations.
Robot:YuMi, ABB

FA・Industrial Robot Related Products
Model：SWR0010,VWH,WNC,WHA,WPT

Testing Process Automation

Tool Change of Tapped Hole Auto-Testing Device and Plug Gauge
In Association with：DAI-ICHI SOKUHAN WORKS CO.

FA・Industrial Robot Related Products
Model：SWR

Mold Change Case Study: Level Unit & Pneumatic Mold Clamp

Mold Change System for Injection Molding Machine
Mold Leveling Unit: Model MHL
Pneumatic Mold Clamp (Automatic Slide): Model HE

for Injection Molding Machine
Model：QMCS

[Machining Comparison] High-Power Pneumatic Swing Clamp vs Standard Pneumatic Clamp

Machining comparison testing with High-Power Pneumatic Swing Clamp (model WHE) and Standard Pneumatic Swing Clamp (model WHA).

Machine Tool Related Products
Model：WHE

Chattering Prevention Effect by Work Support

Check the amount of vibration of the workpiece due to machining load.

Machine Tool Related Products
Model：WNC

Cycle Time Reduction with High-Speed Core Pull Cylinder

Comparison of High-Speed Core Pull Cylinder and General Linear Cylinder.
11% of productivity improvement by reducing cycle time.

for Injection Molding Machine/Diecast Machine
Model：PCB/PCM

Level Unit Application Example

Leveling is completed just by loading a mold.
High-accuracy locating with repeatability within 0.3°.
Allowable angle during mold loading: up to 5°, Allowable mold weight: up to 2.5 ton.
Level gauge or scale is not required for leveling.
Correction of a take-out robot is not required, so stable production is possible.

for Injection Molding Machine
Model：MHL

Leakless Coupler to Maintain Air Pressure

Maintaining Air Pressure Makes a System More Simple
Leakless Coupler maintains the locked state of air components even when they are detached from the air source.

Machine Tool Related Products/FA・Industrial Robot Related Products
Model：JWC/JWD

Universal Clamp – Quick Changeover by Changing Lever Direction –

Universal Clamp: model LKK
The clamp lever direction is changeable at 360 degrees.
Standardization possible by adjusting the lever direction.

Machine Tool Related Products
Model：LKK

Air Safety Valve – Workpiece Fall Prevention for Robot Handling –

Air Pilot Check Valve for Safety
Suitable for workpiece fall prevention for robot handling.
Maintains circuit pressure even when air supply is cut off due to blackout.

FA・Industrial Robot Related Products
Model：BWS

Air Safety Valve – Cylinder Position Holding –

Air Pilot Check Valve for Safety
Suitable for holding a cylinder position.
Maintains circuit pressure even when air supply is cut off due to blackout.

FA・Industrial Robot Related Products
Model：BWS

1-Port Sensing Swing Clamp

One air port can detect both clamp and unclamp actions of swing clamp.
Suitable for automated production line requiring action confirmation.
The number of sensors for automated line is minimized.
The minimum thickness of a fixture plate is 30mm (for all sizes).

Machine Tool Related Products
Model：LHV

KOSMEK Product Application Example: Deburring Process

Setup Improvement of Deburring Process with Robot
With no backlash on the connecting part, the Robot Hand Changer withstands deburring high load.
High-Power Pull Stud Clamp enables a light and compact transfer hand.
High-Power Pneumatic Pallet Clamp automatically changes fixture pallets.

FA・Industrial Robot Related Products
Model：SWR,WPT,WVS,SWE,WHE,WCG

Magnet Clamp: Advantages of MIMS Multi Information Monitoring System

A plain introduction of the advantages of ‘MIMS’.
Digitally Visualize invisible magnetic forces and display clamping force on the operation panel.
All magnet cores are equipped with a sensor that measures accurate forces even for molds in various sizes.

for Injection Molding Machine
Model：MEK/MEG

Introduction of Multi Coupler

Mold Fluid Circuit Connecting Unit.
Connect multiple couplers at once, and reduce mold change time.
One touch to connect/disconnect multiple couplers.
Check valve option allows for hydraulic oil, and is also user-friendly!

for Injection Molding Machine/Diecast Machine
Model：JMC/JMD

Introduction of Level Unit

Mold Level Adjustment Unit for Injection Molding Machine
Complete the mold level adjustment (leveling) just by loading a mold.
Reduce the mold leveling time and the mold changing time.
High accuracy mold locating is possible by using with locating ring.
Mold Inclination: up to 5°, Mold Weight: up to 2.5 ton

for Injection Molding Machine
Model：MHL

Magnet Clamp: Case Study of MIMS Multi Information Monitoring System

Invisible magnetic forces are digitally visualized by MIMS Multi Information Monitoring System.
Able to measure plate surface temperature and calculate the change of magnetic forces caused by temperature changes.
Every magnet core is equipped with individual magnetic force sensors.
(IMM Capacity: 180 ton)

for Injection Molding Machine
Model：MEK/MEG

Robotic Hand Changer Application Example: Bobbin Setup with Collaborative Robot

Zero-Backlash Robotic Hand Changer to change three hands for bobbin setup.
(In Association with：HCI Ltd.)
(Robot：CR-35iA, FANUC)

FA・Industrial Robot Related Products
Model：SWR

0.5kg-1kg Payload Robotic Hand Changer Application Example

Additional Line-up：0.5-1kg Payload Compact Robotic Hand Changer
Suitable for Standardization of 0.5kg Payload Robots and Compact Parallel Link Robots
Ultra-light body (63g) does not affect payload of compact robots.
(Robot：MotoMINI, YASKAWA Electric)

FA・Industrial Robot Related Products
Model：SWR,VRA,VRC,WPA,SWJ,WKA

Welding Product Application Example

Robotic Hand Changer to exchange three welding tools.
Location Clamp to exchange two pallets on the positioner.
“3μm Locating” needs no correction of the Welding Torch teaching.
High-Power Pull Stud Clamp to hold tools on stockers.
Additional space available by setting the stockers above the robot.
(Robot：VS-068, Denso Wave)

FA・Industrial Robot Related Products
Model：SWR,SWP,WHG,WCG,WPT,WKH,SWQ,JY1800,SWRZ0W0

Robotic Hand Changer Application Example: Workpiece Transferring with Vision Sensor and High-Accuracy Assembling with Force Sensor

Assembling Process with Three Robots Changing Robotic Hands Robotic Hand Changer automates the changing of transferring hands, assembling hands and screwdrivers. 3D Vision Sensor recognizes randomly-displaced workpieces. Force Sensor allows the robot to accurately insert the pin in the block hole. The screwdriver tightens the screws of the workpiece. In Association with：Nomura Unison Co., Ltd. Robot：MZ04 (NACHI-FUJIKOSHI), C4-A601 (EPSON), LR Mate 200iD 4S (FANUC)

FA・Industrial Robot Related Products
Model：SWR

Robotic Hand Changer for Hollow-Arm Robot

This is the Robotic Hand Changer designed for Hollow-Arm Robots.
Cables and air tubes provided in a robot can be connected directly into the robotic hand changer. Compared to standard wiring and piping, cables and air tubes do not interfere with a robot so its movable range can be fully used.
(* This product is not on the catalog, please contact us separately for further information about specifications, external dimensions and supports for robots having different hollow-arm structure than this.)

FA・Industrial Robot Related Products
Model：SWRY

Robotic Hand Changer Application Example: Auto-Taping System

Automatic Setup of Taping Unit with Robotic Hand Changer.
Zero-Backlash Hand Changer withstands high load during tape cutting and allows a single robot to handle various kinds of taping.
(In Association with：Marugo Industries Inc.)
(Robot：RS005L Kawasaki Heavy Industries)

FA・Industrial Robot Related Products
Model：SWR

Assembly・Inspection Robot Case Study (Auto-Grip Changer, Lifting Hole Clamp)

Assembly・Inspection Robot Case Study for Conveyor Transfer Line with DENSO WAVE Robot (VS-068) and Kosmek New Products: Parallel Gripper with Auto-Grip Changer (model WPW-C) Lifting Hole Clamp (model SWJ)

FA・Industrial Robot Related Products
Model：SWR

Introducing High Accuracy Locating Pin Clamp

Introducing Kosmek new model SWP, Locating Pin Clamp.
Locating Pin Clamp is used for welding automation. It enables to
automate not only High-Accuracy Locating and Clamping”, but also
“Workpiece Transfer Processes” used as a robotic hand.

FA・Industrial Robot Related Products
Model：SWR

Core Pull Cylinder Comparison

New Concept Core Pull Cylinder.When comparing cylinders with the same pulling thrust, High-Power Core Pull Cylinder model PCA is 3 size smaller than General Linear Cylinder. High-Speed Core Pull Cylinder model PCB with smaller cylinder capacity High-Speed Core Pull Cylinder model PCB with smaller cylinder capacity.

For Diecast Machines
Model：PCA/PCB